Fordmods Logo

failed auxillery shaft 

 

Page 2 of 3 [ 34 posts ] Go to page Previous  1, 2, 3  Next

 
 Post subject: Re: failed auxillery shaft
Posted: Sat Dec 19, 2009 2:38 pm 
Getting Side Ways
Offline

Posts: 6449

Joined: 11th Nov 2004

I just went and looked at my spare EF block in the shed.
By the looks of it, it shouldn't be to hard to have both bearing bores over sized and fit double raced needle roller bearings at each end. They wouldn't need a dedicated oil supply, as splash oiling would be enough, so it shouldn't mater about covering the two oil passages.
You couldn't use a needle roller with only an outer race as it would wear the AUX shaft bearing surface. And white metal bearings would wear to fast.

That would solve any issues with AUX shaft or block wear, and probably gain a few PSI of oil pressure too.
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Sun Dec 20, 2009 7:27 pm 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

By doing this job ourselves, does that mean we need remove the engine or the K-frame, or can we replace the aux. shaft without removing them.

Also an auto elec. said to me when we take out the timing chain to clip it up or something so it doesn't move, i don't remember, but he said if i did it would make it easier to do. Does anyone know what he ment by that?

thanks again
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Sun Dec 20, 2009 8:09 pm 
Getting Side Ways
Offline

Posts: 6449

Joined: 11th Nov 2004

take the engine out dude. and check/measure every timing chain/AUX shaft component and ALL wear surfaces, or you be back in there doing it again 12 months time.
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Mon Dec 21, 2009 12:05 am 
Oompa Loompa
Offline

Posts: 48

Joined: 28th Nov 2004

Location: Perth
WA, Australia

I went to the point of drilling a hole that intersects with an oil passage that has a fitting which will allow oil to squirt onto the meshing gears of the dizzy and aux drive shaft.

Also I drilled a hole in the bore of the front of the aux drive shaft to intersect an oil passage to provide a bit of extra lube here as I have heard of seizing aux gears.

Now that Troyman has mentioned Dizzy, I have one of those aftermarket Distributors that you buy from coventries for $140 installed.

I am a few weeks from starting this new engine but looks like it might be an idea to put a genuine original ford one as a precaution.

I thought the aftermarket dizzy was made by the same mob that make the genuine ones as they are practically look identical except for the markings.
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Mon Dec 21, 2009 10:38 am 
Technical Contributor
Offline
User avatar

Age: 59

Posts: 5659

Joined: 14th Jan 2005

Gallery: 10 images

Ride: 96 XH/97 EL

Location: South Coast
NSW, Australia

It might be cheaper to get a 2nd hand bosch dizzy, see if you can purchase a new ford drive gear, and install it. A new bush is around $9 from Ford - just measure your end float using a feeler gauge, and tap in the new bush to achieve same.
Then transfer over the new hall effect assy from the aftermarket.

Or the simplest way, fit the new ford drive gear onto the aftermarket dizzy. That is if it's still available.
Go to the 'Ask Papa Smurf' thread, and see if it's still available.

 

_________________

96 XH Longreach 'S': LPG, Alarm, 3.23:1 LSD, Cruise, Trip Comp, ABS, Power Windows, Mid Series Dome Lt, Climate Ctrl
97 EL Futura S/W: LPG, Alarm, LED int Lts, Trip Comp, F/Lane Dome Lt, Climate Ctrl, T5 Conversion

Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Mon Dec 21, 2009 4:51 pm 
Getting Side Ways
Offline
User avatar

Age: 36

Posts: 824

Joined: 10th May 2007

Ride: Xr6 Turbo

Location: Melbourne
VIC, Australia

dont want to sell the car at all??

 

_________________


Previous cars


1995 ef futura - nothing special
2003 xr6 turbo 5 -speed 307rwkw

Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 9:33 am 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

Nah don't want to sell it.

Well yesterday we took the block out, and the aux. shaft was indeed stuffed.
We think the oil pump caused it, it seems tight when you try to turn it by hand.
How easy/hard is it ment to be to turn by hand?

Also what causes an oil pump to seize up, this is the 2nd one that has seized up on me?

The rest of the connecting parts timing chain, guide, etc seem to be in good condition.

Gregory's says i need a dial gauge when putting the new aux. shaft in, can i just get one from bursons?

I got a list of new parts i need to get

aux. shaft, extractor gasket, acceleration cable, oil pump, timing cover seal set, sump seal, rocker cover seal.
Can i get these parts from bursons/repco? Or do i need to go to Ford to get them?
Is there a specific type of oil pump i should get? i know not to get a high volume oil pump.
And can you only get a bosch distributor from ford?

I also got some other parts i need to get from the wreckers, i know this is hard time of year to go to wreckers, but does anyone know any that are open?

thanks again guys
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 9:39 am 
Technical Contributor
Offline
User avatar

Age: 44

Posts: 4093

Joined: 20th Mar 2005

Gallery: 2 images

Ride: 2.0 Turbo VW

Power: 142 rwkw

Location: Seaford State:
VIC, Australia

going nuts on RTV blue on the timing cover and oilpan can cause bits of silicone to get suck into the strainer.

Had you replaced the oil pump with a high volume one?
seems a lot of people are having aux issues.

 

_________________

Carefree, we may not be number one, but we're up there.

Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 9:51 am 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

Ford fitted the last oil pump the last time this happened. So i have no idea if it was a high volume one.

The only thing that was stuck on the strainer of the oil pump were 1 or 2 shavings of metal, probably from the aux. shaft.
We took the oil pump apart, and had a look inside. And it seems there were like small chips on the sides inside the pump, once again from the metal bits.
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 10:07 am 
Moderator
Offline

Posts: 14489

Joined: 7th Nov 2004

Ride: AU XR8

Location: a shit suburb in sydney
NSW, Australia

the worst part about the aux shaft failure is, you will find fine metal particals all through the engine..

in the engine i had. when it was pulled down the crank and rod bearings were grooved and dammaged from the fine metal particals being curculated in the oil..
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 10:16 am 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

i have a problem, a called the local ford shop, they said they don't have any auxilery shafts, and that they are on back order, and there are none in the country....

Anyone know where i can get one from?
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Wed Dec 30, 2009 11:07 am 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

Nevermind i found one, just gotta work out what we are going to do about the dizzy. I have 3 dizzys, 2 aftermarkets ones, and a used bosch one.

Should i just buy a new bosch dizzy, use one my current ones or go find a 2nd hand one at the wreckers.

also has anyone heard anything about precision oil pumps, we can get one of them through bursons, or is better to get a ford one?
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Sat Jan 02, 2010 4:51 pm 
Oompa Loompa
Offline

Age: 38

Posts: 21

Joined: 18th Dec 2009

Ride: EL XR6

Location: Werribee
VIC, Australia

Well we took the engine out and replaced aux shaft, put the engine back in. Though now the car wont start. There is no spark. The spark plugs, leads, dizzy and ignition coil are all new, but we still get no spark. We have checked for wires not plugged in, and found none, however one of the fuses in the drivers cabin keeps blowing, the crt lp one, are they both related? Any Help appreciated
Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Sat Jan 02, 2010 4:53 pm 
Getting Side Ways
Offline
User avatar

Age: 51

Posts: 1953

Joined: 1st Feb 2006

Gallery: 25 images

Ride: BA on gas. EL on gas. XF on gas.

Location: Greenacres/Adelaide
SA, Australia

Yes it is related, you have a short somewhere.

 

_________________

Member Number 8804
Image

Top
 Profile  
 
 
 Post subject: Re: failed auxillery shaft
Posted: Sat Jan 02, 2010 8:23 pm 
Getting Side Ways
Offline
User avatar

Age: 56

Posts: 6467

Joined: 18th Dec 2006

Ride: 93 ED sedan

Power: 161 rwkw

Location: Rockhampton
QLD, Australia

sterps wrote:
Well we took the engine out and replaced aux shaft, put the engine back in. Though now the car wont start. There is no spark. The spark plugs, leads, dizzy and ignition coil are all new, but we still get no spark. We have checked for wires not plugged in, and found none, however one of the fuses in the drivers cabin keeps blowing, the crt lp one, are they both related? Any Help appreciated


If I remember, that also runs the Smartlock too, that fuse.....I may be wrong...... :?

 

_________________

http://youtu.be/jJTh9F3Vgg0

Top
 Profile  
 
Display posts from previous:
Sort by  
 Page 2 of 3  [ 34 posts ]  Go to page Previous  1, 2, 3  Next

Who is online

Users browsing this forum: No registered users and 43 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

 

 

It is currently Wed Apr 24, 2024 7:30 pm All times are UTC + 11 hours

 

 

(c)2014 Total Web Solutions Australia - Australian Web Hosting and Domain Names