Fordmods Logo

HELP!! Just fitted extractors, get too hot, melting wires!! 

 

Page 1 of 2 [ 18 posts ] Go to page 1, 2  Next

 
 Post subject: HELP!! Just fitted extractors, get too hot, melting wires!!
Posted: Wed Mar 15, 2006 10:26 am 
Getting Side Ways
Offline
User avatar

Age: 41

Posts: 1126

Joined: 5th Nov 2004

Gallery: 13 images

Ride: Falcon

Location: Melbourne
VIC, Australia

i just fitted some extractors ( they are unpainted, i dont know if this contributes? ), and they get way too hot, if the engine is cold you start it and withing 20-30 seconds they are so hot you cant touch them already, i thought the car might have the wrong heat range plugs ( as the car was on gas till i got it and im ripping it all out as i dont like gas ) after chatting with dellboy so i pulled one out and its a NGK R BRE527Y which repco told me are the standard plug for a ed 4 litre so i guess that rules that out? could the plugs be buggered? they ara bit black, very black actually, even a bit of black up the porcelin, im not sure what the problem is it cant be normal if the heat is going to start melting nearby wires and no they arent that close they are running along the inside of the strut tower next to the clutch cable which i have had to cable tie with them to keep it from melting too... a 10 minute drive gets the wires smouldering, lol, someone please help!!!! i also have a ef heatsheild i bent to fit but it doesnt cover enough of the extractors...
Thanks lads

 

_________________

Succesful trades with bentles_eb, Pane, chunkz, xr8_dismantler, OBS35N, mrnasty, Steady ED, voxace, Mash85, ovo616, ef biff, lukey, dazza2924, Seannyb, gunit18, jkk, Tocchi,

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 11:40 am 
Getting Side Ways
Offline
User avatar

Age: 40

Posts: 1802

Joined: 16th Jan 2005

Gallery: 7 images

Ride: EF Falcon

Location: Horsham
VIC, Australia

just get some heat wraps
e- bay buddy work a treat

 

_________________

EFBIGNIK 145.9 RWKW Falcon / 16.27 @ 86.72mph (Stock)
http://s60.photobucket.com/albums/h38/e ... urnout.flv
Image

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 11:54 am 
Getting Side Ways
Offline
User avatar

Age: 37

Posts: 11105

Joined: 15th Nov 2004

Ride: No Fords current

Location: Hobart
TAS, Australia

I've heard that putting heat wrap on extractors makes them weaker or something as the heat can't get off them or some crap like that. I dunno. But maybe the heat wrap can be put on the wiring instead of the extractors just to be sure?
And it's not suprising that it's quickly getting too hot to touch!
The wiring it's melting is it aftermarket wiring or factory wires?
I'm suprised your having issues.I've got wiring that I've added in everywere and LPG gear and other crap and I've never had any issues with mine - i also have EF heatshield over them./
Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 11:59 am 
Fordmods Junkie
Offline
User avatar

Age: 45

Posts: 1000493

Joined: 6th Nov 2004

Gallery: 2 images

Ride: AUXR6 HP With Ducati SupA Bike!

Location: Perth
WA, Australia

dude

my extrators get hot with 10 secs! it is normal
any chance of moving the wires further away?

and heat wrap or another heat shield!

 

_________________

RIP SCOTT

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 12:33 pm 
Getting Side Ways
Offline
User avatar

Age: 37

Posts: 11105

Joined: 15th Nov 2004

Ride: No Fords current

Location: Hobart
TAS, Australia

If it is worth anything to you, ACL from National Parts, sell the material to make heat sheilds and that. Most autostores sell there gaskets so could prolly get it in for you or keep it, if need be and you want to make a custom heatshield...
Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 1:21 pm 
Getting Side Ways
Offline
User avatar

Age: 41

Posts: 1126

Joined: 5th Nov 2004

Gallery: 13 images

Ride: Falcon

Location: Melbourne
VIC, Australia

i just put on a ef heatshield and moved the wires as far away as i could, i also got another ef heatshield to add on the bottom, i will let you all know how it goes...
cheers

 

_________________

Succesful trades with bentles_eb, Pane, chunkz, xr8_dismantler, OBS35N, mrnasty, Steady ED, voxace, Mash85, ovo616, ef biff, lukey, dazza2924, Seannyb, gunit18, jkk, Tocchi,

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 1:59 pm 
Getting Side Ways
Offline
User avatar

Age: 85

Posts: 1235

Joined: 7th Apr 2005

Gallery: 7 images

Ride: GTHO PH 1 EF ex chaser

Location: Willow vale, GOLD COAST
QLD, Australia

Which wires are being melted , is it the high tension leads or actual wiring to electrical circuits. :?:

 

_________________

Rotten Old Revhead!!! XW GTHO + EF ex cop car (exractors 2.5 cat back zorst !6" Simmons K&N +airbox mods Lowered with Bilstein shocks+Whiteline Bars NEXT THING Swap HO for GTP or Ferrari!

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 2:10 pm 
Getting Side Ways
Offline
User avatar

Age: 41

Posts: 1126

Joined: 5th Nov 2004

Gallery: 13 images

Ride: Falcon

Location: Melbourne
VIC, Australia

the plastic tubing that covers all the electrical wires that run along the inside of the strut tower just above the chassis rail and crossmember, they havent melted yet but the plastic tubing around them got hot enough to start getting sticky and that was only after a 10 minute floggin...
thanks

 

_________________

Succesful trades with bentles_eb, Pane, chunkz, xr8_dismantler, OBS35N, mrnasty, Steady ED, voxace, Mash85, ovo616, ef biff, lukey, dazza2924, Seannyb, gunit18, jkk, Tocchi,

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 3:43 pm 
Technical Contributor
Offline
User avatar

Age: 38

Posts: 2516

Joined: 7th Nov 2004

Gallery: 4 images

Ride: LS3 VF

Location: Bunbury
WA, Australia

AU headshields fit most extractors pretty well
Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 5:56 pm 
Getting Side Ways
Offline
User avatar

Age: 41

Posts: 1126

Joined: 5th Nov 2004

Gallery: 13 images

Ride: Falcon

Location: Melbourne
VIC, Australia

Pulled all the plugs out guys, they were black as black can be, couple burnt to a crisp, and what i noticed putting new ones in which surprised me and can someone tell me if it could have been the problem? was that the spark gaps were at least twice the size of the new pre gapped plugs....
Cheers

 

_________________

Succesful trades with bentles_eb, Pane, chunkz, xr8_dismantler, OBS35N, mrnasty, Steady ED, voxace, Mash85, ovo616, ef biff, lukey, dazza2924, Seannyb, gunit18, jkk, Tocchi,

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 6:03 pm 
Fordmods Addict
Offline
User avatar

Age: 38

Posts: 7958

Joined: 1st Jun 2005

Gallery: 13 images

Ride: Falcon

Power: 237 rwkw

Location: Melbourne
VIC, Australia

Yikes.
That's never good!
Check the gaps yourself, 'pre-gapped' can be a bit misleading.
I always check mine before screwing them in.
Another thing I just thought of, what's your base ignition timing like?
drastically retarded timing can bump exhaust temps up a fair bit.
Ask my old catalytic converter... he's in a bin somewhere!

 

_________________

ED XR8 Sprint - S-Trim, V500, 249rwkw
BF MKII F6 Tornado - 237rwkw

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 6:18 pm 
Getting Side Ways
Offline
User avatar

Age: 41

Posts: 1126

Joined: 5th Nov 2004

Gallery: 13 images

Ride: Falcon

Location: Melbourne
VIC, Australia

Steady ED wrote:
Yikes.
That's never good!
Check the gaps yourself, 'pre-gapped' can be a bit misleading.
I always check mine before screwing them in.
Another thing I just thought of, what's your base ignition timing like?
drastically retarded timing can bump exhaust temps up a fair bit.
Ask my old catalytic converter... he's in a bin somewhere!


I havent check the timing yet as i dont have a timing light, the gaps are all good, im going to advance the timing a touch, the motor seems to have a lil knock aswell could this also be a sign of retarding timing?
it revs fine and runs great etc i dont think its a knock like my bottom end is going to fall apart...
Cheers

 

_________________

Succesful trades with bentles_eb, Pane, chunkz, xr8_dismantler, OBS35N, mrnasty, Steady ED, voxace, Mash85, ovo616, ef biff, lukey, dazza2924, Seannyb, gunit18, jkk, Tocchi,

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 6:22 pm 
Fordmods Addict
Offline
User avatar

Age: 38

Posts: 7958

Joined: 1st Jun 2005

Gallery: 13 images

Ride: Falcon

Power: 237 rwkw

Location: Melbourne
VIC, Australia

I dunno if a knock is a symptom of excessively retarded timing.
I know when mine had cerebral palsy, it didn't like to rev out at all.
Like it would hit a brick wall at 4500rpm :x
And be generally sluggish.
If you can borrow a timing light, just to completely elimate it.
Cause my extractors are unshielded, and I've got rubber heater lines to my converter running bloody close, and they never get that hot.
Also an audio power cable running down near the number 6 cylinder pipe, and it's fine.

 

_________________

ED XR8 Sprint - S-Trim, V500, 249rwkw
BF MKII F6 Tornado - 237rwkw

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 6:25 pm 
Getting Side Ways
Offline
User avatar

Age: 55

Posts: 7031

Joined: 18th Apr 2005

Location: Hobart
TAS, Australia

Felony wrote:
Steady ED wrote:
Yikes.
That's never good!
Check the gaps yourself, 'pre-gapped' can be a bit misleading.
I always check mine before screwing them in.
Another thing I just thought of, what's your base ignition timing like?
drastically retarded timing can bump exhaust temps up a fair bit.
Ask my old catalytic converter... he's in a bin somewhere!


I havent check the timing yet as i dont have a timing light, the gaps are all good, im going to advance the timing a touch, the motor seems to have a lil knock aswell could this also be a sign of retarding timing?
it revs fine and runs great etc i dont think its a knock like my bottom end is going to fall apart...
Cheers
If its knocking then it must be running lean or a bit to much advance. retard you timing so it'll stop the knock & minimize the heat a bit.

 

_________________

Mind f**k!!! it works on feeble minded ignorant sheeples... there's plenty of em on this site... some are very intelligent but by god they are so thick!!!

Pakrat wrote:
You can buy them seppertly

Top
 Profile  
 
 
Posted: Wed Mar 15, 2006 11:05 pm 
Smokin em up
Offline
User avatar

Age: 37

Posts: 247

Joined: 24th Nov 2005

Location: Brissy
QLD, Australia

ya cat isn't blocked is it.................
Top
 Profile  
 
Display posts from previous:
Sort by  
 Page 1 of 2  [ 18 posts ]  Go to page 1, 2  Next

Who is online

Users browsing this forum: No registered users and 87 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

 

 

It is currently Fri Apr 26, 2024 1:19 am All times are UTC + 11 hours

 

 

(c)2014 Total Web Solutions Australia - Australian Web Hosting and Domain Names