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taking the top off the fuel tank to swap fuel pumps 

 

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 Post subject: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:36 am 
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how can i undo the top of the fuel tank to get the fuel pump out without the special tool? im out of money until the end of the week and need my car tomorro for work

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:44 am 
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ill assume its an e series sedan...

cut the metal ring with tin snips its not needed...

then get a long screwdriver or similar and with a hammer knock the top plastic cover anti-clockwise until loose then unscrew
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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:45 am 
Getting Side Ways
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tryed it on my old EF and it had been on so long i needed the special tool but my mate doesnt have it any more and now i have the same problem with this one it wont undo with the screwdriver :(

 

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xr8 snorkel,typhoon lower snorkel,territory intake pipe,20% underdrive kit,pacemaker extractors,high flow cat,xforce exhaust,t56 conversion hd turbo clutch/ flywheel,m86 3.45 lsd,custom tune187.1rwkw as an auto

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:49 am 
Getting Side Ways
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u are really not trying hard enough ive changed over 20 fuel pumps for ppl they all are a little stuck at 1st

really hit it

im only like a 12 hour drive away bring it down and ill change it for u lol
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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:51 am 
Getting Side Ways
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Location: Gympie
QLD, Australia

Its a bit of a mission but with a mate, two short thin hunks of wood and two hammers you can both gently tap the flanges to unscrew the top. If you hit it to hard you can damage the plastic. It takes a lot of messing around though but if you don't know how to make the tool then that would be your best bet. When I did it I replaced my dead pump with a near dead pump in my ebxr6 so i took it in to get it replaced by a mechanic fearing i screwed up.... As it turns out what i did was fine but i needed another pump.... When i did it it cost $25 the mechanic $320...

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 11:15 am 
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get one person on each side to push it around with screwdrivers
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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 11:21 am 
Getting Side Ways
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HAHAHAHA Looks like I took to long writing my reply lol

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 12:23 pm 
Getting Side Ways
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did u get it???
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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 2:55 pm 
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You should use a special tool, so as not to wreck the retaining ring....it is only plastic.
As for the comment about the " Not needing the steel clamp".....why would have Ford pay out $1 per vehicle to have one fitted if it didn't need it?????.... :roll: .....if Ford could save $1 per vehicle, they would.

 

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 4:34 pm 
Getting Side Ways
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got it with a screw driver and a hard thump of the palm of me hand haha, and now i got problems where it wasnt the pump it was the power supply to the pump, been told it could be the relay eitrher ecu relay or fuel pump relay, also could it be the mad sensor? a mates dad said it could be

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 8:38 pm 
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Wish I had a mad sensor :mrgreen: sorry, couldn't resist...

Just make sure that when you put the plastic ring back on, you do it up REAL TIGHT or you will get a fuel leak. :wink:

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 8:48 pm 
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you can buy the tool from Bursons. also don't cut the big clamp around the cap. it is needed

 

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 9:52 pm 
Getting Side Ways
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i never put the clamp back on either of my cars and never had a problem? and i ment map sensor lol, thanks for the help but it turns out all i needed was a new relay,just got it wired through so the pump works until tomorro arv wen i finish work

 

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xr8 snorkel,typhoon lower snorkel,territory intake pipe,20% underdrive kit,pacemaker extractors,high flow cat,xforce exhaust,t56 conversion hd turbo clutch/ flywheel,m86 3.45 lsd,custom tune187.1rwkw as an auto

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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:03 pm 
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the clamp is a safety item.. incase of unexpected pressure build up or accident impact,
the clamp locks the ring in position stoping the ring being forced out..
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 Post subject: Re: taking the top off the fuel tank to swap fuel pumps
Posted: Wed Nov 03, 2010 10:39 pm 
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Nothing worse than having your ring forced out! :shock:

 

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