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BA to BF Fairlane Interior Conversion Project 

 

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Posted: Mon Jun 09, 2008 1:16 am 
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Good to hear.

You been taking pics, or like me, start out with intention too, then promptly forget the camera even exists?

 

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Posted: Mon Jun 09, 2008 12:29 pm 
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when you have the interior out you may as well remove the dash. ALl you would have had to do is remove the icc and about 8 bolts!

 

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Posted: Mon Jun 09, 2008 1:29 pm 
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Yeah, I know. And the steering column. If only.

I have a lot of custom stuff under there though - Bluetooth, Video Converter, Audio Amp, Electronic Brake Booster, Courtesy light stuff. Could have posed a lot of extra probs.

And yes, I have been taking pics.


Luke
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Posted: Mon Jun 09, 2008 6:41 pm 
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alot of nice extras going into this xr

when will i bring mine over?
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Posted: Mon Jun 09, 2008 7:03 pm 
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Im thinking of importing luke to melbourne to do mine :)

 

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Posted: Mon Jun 09, 2008 7:23 pm 
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I need another Luke myself. That just took 4 days and I thought it would only take 2. It was just an insane number of fiddly little problems and bits that had to be done.

My bodged up antenna amp solution is done using the SWB box. The old antenna wire is now in and the radio works again.

I have wired the bootlid stop and number plate lights to the rear LH tail light. I was even able to run the same coloured wires. I had some tongues the right size to insert into the empty slots in the socket at the parcel shelf. At the taillight I was able to pull the spades out of the plug, chop them off, solder up two wires onto each of 2 new spades and put them back it. Much better than OEM to me - considering all spades or tongues on these things are just crimped with no solder. I couldn't be bothered wiring up the parcel shelf brake light. Lazy me.

I only just ran the car down the road this afternoon. Nothing major to report.

I still have one wire to do in the boot for the Electronic Brake Booster. Next is pulling the rear bar off to do the Reverse Sensors - after they have been painted. Nicko was looking into some sort of 'cover kit' since we're all not sure how many times you can paint the suckers.

How about it Nicko, got any answers yet? I'm now hot on your heels......


Lukeyson
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Posted: Mon Jun 09, 2008 10:30 pm 
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There's a maximum paint thickness specified for them. As for how many coats that translates too, I dunno.

 

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Posted: Tue Jun 10, 2008 6:14 pm 
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Lukeyson,
unfortunately the cover kit is just the bezels. Once a sensor is painted you can replace the sensor cap from the looks of it. The paint cannot exceed 120um on the sensor. Not sure how much one coat of paint is

 

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Posted: Tue Jun 10, 2008 8:57 pm 
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Ooh. We might have some gremlins.

(1) The clutch switch does appear to inoperative. When I depress it I get a much larger overrev than before when on cruise control.

(2) Memory Mirror Dip is not working. Now I HAVE to do something about that.

My first theory is that the Fairlanes were never intended to have a Manual Tranny. So my guess is that:

(1) There is no line in the loom from the pedal box to whatever other loom junction is required to carry the clutch trigger switch line and

(2) The Reverse trigger may be sourced from the connector to the auto PRND selector for the Seat/Mirror memory, and not from the usual gearbox source. Seems logical really - the PRND plug is on the same loom after all.....


Time to investigate these theories. I might also start posting some pics into earlier posts.


Lukeyson
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Posted: Tue Jun 10, 2008 8:59 pm 
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Nicko wrote:
Lukeyson,
unfortunately the cover kit is just the bezels. Once a sensor is painted you can replace the sensor cap from the looks of it. The paint cannot exceed 120um on the sensor. Not sure how much one coat of paint is


So you've taken off a coloured sensor cap have you? I'd love to see pics if you have, and how you did it.


Lukeyson
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Posted: Tue Jun 10, 2008 10:16 pm 
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Yep, and here are the guilty perpetrators of the missing-clutch-switch DTC.....


Lukeyson

 

 

Attachments:
File comment: And one of the main connectors in the Drivers Footwell Junction Box - also shwing missing pin
IMG_3239_WEB_C-50-Missing-Clutch-pin.JPG
IMG_3239_WEB_C-50-Missing-Clutch-pin.JPG [ 28.68 KiB | Viewed 208 times ]
File comment: This is the Pedal Box connector shoing the missing pin
IMG_3234_WEB_C-395-Missing_Ciutch_Pin.JPG
IMG_3234_WEB_C-395-Missing_Ciutch_Pin.JPG [ 19 KiB | Viewed 214 times ]
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Posted: Tue Jun 10, 2008 10:22 pm 
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So that's why you can't option a Fairlane with a manual, Ford is so cheap, they will not install 1 wire to save cash (yet are happy with the excess cost of making, and tracking another different loom/part number etc.).

 

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Posted: Tue Jun 10, 2008 10:22 pm 
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Also, this shows the difference in the Boot Lid connector on the Drivers side of the Parcel Shelf Loom Branch between the BF Fairlane and the BA XR8.


Luke

 

 

Attachments:
File comment: XR8 Bootlid C-52
IMG_3773_WEB-XR8-Bootlid-Connector.jpg
IMG_3773_WEB-XR8-Bootlid-Connector.jpg [ 23.24 KiB | Viewed 212 times ]
File comment: Fairlane Bootlid C-52
IMG_3770_WEB2-Fairlane-Bootlid-Connector.jpg
IMG_3770_WEB2-Fairlane-Bootlid-Connector.jpg [ 26.79 KiB | Viewed 199 times ]
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Posted: Tue Jun 10, 2008 10:31 pm 
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sorry it should read you cant replace the sensor cap!

 

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Posted: Tue Jun 10, 2008 10:33 pm 
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Comparison of where the extra length is on the Fairlane Loom compared to a SWB Loom.


Lukeyson

 

 

Attachments:
File comment: LWB Wheelarch Rear
IMG_3768_WEB_Wheelarch_Rear_Extra_Loom_Length.jpg
IMG_3768_WEB_Wheelarch_Rear_Extra_Loom_Length.jpg [ 30.79 KiB | Viewed 203 times ]
File comment: SWB Wheelarch Rear
IMG_3734_WEB_Wheelarch_Rear_SWB_Length.jpg
IMG_3734_WEB_Wheelarch_Rear_SWB_Length.jpg [ 30.23 KiB | Viewed 192 times ]
File comment: LWB Wheelarch Front
IMG_3767_WEB_Wheelarch_Front_Extra_Loom_Length.jpg
IMG_3767_WEB_Wheelarch_Front_Extra_Loom_Length.jpg [ 37.42 KiB | Viewed 202 times ]
File comment: SWB Wheelarch Front
IMG_3709_WEB_Wheelarch_Front_SWB_Length.jpg
IMG_3709_WEB_Wheelarch_Front_SWB_Length.jpg [ 32.67 KiB | Viewed 199 times ]
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