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SVO XR6
Fordmods - Getting Side Ways
Age:24
Posts: 1680
Joined: 05 Nov 2004
Location: Scaaabz WA, Australia
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 Posted: Wed Aug 17, 2005 2:23 pm Post subject: |
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so what has it cost you up to this point?
nice thread btw  |
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Smackdown
Fordmods - Getting Side Ways
Age:24
Posts: 927
Joined: 06 Nov 2004
Location: Perth WA, Australia
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| Posted: Wed Aug 17, 2005 2:51 pm Post subject: |
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| Nice thread chef....any chance you have a photo of the turbo manifold on its own? |
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SVO XR6
Fordmods - Getting Side Ways
Age:24
Posts: 1680
Joined: 05 Nov 2004
Location: Scaaabz WA, Australia
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| Posted: Wed Aug 17, 2005 8:09 pm Post subject: |
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| could you put a shoping list? |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
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| Posted: Wed Aug 17, 2005 11:33 pm Post subject: |
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Cost up until now... Um, I havnt realy done much to it lately, other than getting it engineers cert for the turbo set up ( which it passed with flying colours  ), wasted a good 500 on crappy dyno tunes in various shops, a new dizzy, ignition module, fuel pump... so another 500 or so there... made up a 5in cold air intake pipe, that cost a wopping $25... oh and the Wolfs hand controller died, new one cost $270. Also made up some heat shielding over the turbo and mounted the batter on the other side of the eng bay...
Here's the cold air pipe, $25 from bunnings... Ive finished the wheel arches off with EF inner guards which cover up everything for a nice stock look
Heres the turbo/manifold/wategate while I was making it up ( note the very skanky welding prior to grinding it up and painting  )
Last edited by CHEF on Thu Aug 18, 2005 12:00 am, edited 1 time in total |
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EFFalcon
Fordmods - Getting Side Ways
Age:24
Posts: 3048
Joined: 05 Nov 2004
Location: Mornington Peninsula VIC, Australia
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| Posted: Wed Aug 17, 2005 11:44 pm Post subject: |
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was there anything tricky with the engineers?
any tips you could give us?
so its fully legal now? |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
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| Posted: Thu Aug 18, 2005 12:09 am Post subject: |
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Yep, fully legal...
What the engineer wanted to see was...
Intercooler solidly mounted, tidy standard looking pipe work
Intercooler not lower than cross members
Quiet exhaust... it has only one muffler but is fairly quiet
Heat shields over turbo/ protecting brake master cyl
All wiring standard looking
Non adjustable wastegate ( no boost controller )
Battery securely mounted using standard guage wiring or better
and there was other stuff he was going on about that i forget now..
Basically as long as its tidy and looks fairly factory you shoudnt have any major issues... he was accually very impressed which I was pleased about... I was totally sweating while he looked over it... and under it |
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EFFalcon
Fordmods - Getting Side Ways
Age:24
Posts: 3048
Joined: 05 Nov 2004
Location: Mornington Peninsula VIC, Australia
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| Posted: Thu Aug 18, 2005 12:14 am Post subject: |
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| nice, did it need the emmisions tests? |
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SVO XR6
Fordmods - Getting Side Ways
Age:24
Posts: 1680
Joined: 05 Nov 2004
Location: Scaaabz WA, Australia
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| Posted: Thu Aug 18, 2005 1:17 am Post subject: |
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thats awsome man
* shakes ya hand
ferk, i want one!
NOW! |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
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| Posted: Thu Aug 18, 2005 2:41 pm Post subject: |
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| Thanks, but I wouldnt say its awesome... ok for a backyard job though |
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Steady ED
Fordmods Addict
Age:22
Posts: 7003
Joined: 01 Jun 2005
Location: Melbourne VIC, Australia
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| Posted: Thu Aug 18, 2005 6:25 pm Post subject: |
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| Quick Q CHEF, whats the bottle squeezed in against the battery? The drink you put down while taking photos? |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
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| Posted: Thu Aug 18, 2005 6:36 pm Post subject: |
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| thats what I used as a oil catch can for a few days |
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ToranaGuy
Fordmods - Getting Side Ways
Age:26
Posts: 446
Joined: 08 Dec 2004
Location: Werribee VIC, Australia
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| Posted: Sat Aug 20, 2005 12:20 am Post subject: |
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Is that the stock cast manifold with a flange welded on for the turbo? Did you do that yourself? What welding equiptment was used to make the manifold? It doesn't look pretty in that pic, but it was functional! I'm sure it looks rather sexy finished!
This is so awsome, it's really inspiring! Wish i had the cash to hurry up and finish my turbo torana off.
Cheers
ToranaGuy |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
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| Posted: Mon Aug 22, 2005 5:55 pm Post subject: |
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Yeah its the stock manifold... I cut off the lower outlet section, grinded out all the runner partitions and blocked it off with a stainless steel plate section, then I cut a hole in the side and welded a 3in 90deg steam pipe with a flange on top.
Yeah looks dodgy and nasty but painted up it looks more presentable, though the welding is still visably lumpy... but it flows very well.
Tools I used... a basic arc welder, grinder and some drill attached grinder bits |
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SVO XR6
Fordmods - Getting Side Ways
Age:24
Posts: 1680
Joined: 05 Nov 2004
Location: Scaaabz WA, Australia
View User Gallery (1)
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| Posted: Mon Aug 22, 2005 9:09 pm Post subject: |
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| what would you do differently next time? |
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Nicko
Moderator
Posts: 11055
Joined: 05 Nov 2004
Location: SE Melb VIC, Australia
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| Posted: Tue Aug 23, 2005 10:24 am Post subject: |
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congratulations Chef
Im amazed that it passed an engineers certificate - not having a crack at your setup but because i thought they were so strict and that emissions tests were impossible to pass!
Congrats
What are the laws surrounding fitting a turbo? |
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Bomber
Fordmods - Getting Side Ways
Age:25
Posts: 625
Joined: 06 Nov 2004
Location: Rosebud VIC, Australia
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| Posted: Tue Aug 23, 2005 1:31 pm Post subject: |
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| hey CHEF what was the engineers report worth if you dont mind me asking? |
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EFFalcon
Fordmods - Getting Side Ways
Age:24
Posts: 3048
Joined: 05 Nov 2004
Location: Mornington Peninsula VIC, Australia
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| Posted: Tue Aug 23, 2005 1:34 pm Post subject: |
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keep in mind NSW laws are different to Vic laws.
Last edited by EFFalcon on Tue Aug 23, 2005 2:05 pm, edited 1 time in total |
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Nicko
Moderator
Posts: 11055
Joined: 05 Nov 2004
Location: SE Melb VIC, Australia
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| Posted: Tue Aug 23, 2005 1:56 pm Post subject: |
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| EFFalcon wrote: | | keep in mind Victorian laws are different to Vic laws. |
to NSW laws you mean?
Any ideas on vic rules etc? |
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ToranaGuy
Fordmods - Getting Side Ways
Age:26
Posts: 446
Joined: 08 Dec 2004
Location: Werribee VIC, Australia
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| Posted: Thu Aug 25, 2005 2:11 am Post subject: |
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| CHEF wrote: | Yeah its the stock manifold... I cut off the lower outlet section, grinded out all the runner partitions and blocked it off with a stainless steel plate section, then I cut a hole in the side and welded a 3in 90deg steam pipe with a flange on top.
Yeah looks dodgy and nasty but painted up it looks more presentable, though the welding is still visably lumpy... but it flows very well.
Tools I used... a basic arc welder, grinder and some drill attached grinder bits |
Wow! Doesn't sound like it would be too hard to replicate your zorst manifold! Definatly a cheaper alternative to getting a custom made manifold from a zorst shop. I got a quote for the zorst for my torana's turbo setup, 3" off the turbo, going into 2.5 and a 2.5 straight thru muffler, about $600ish. More for stainless or to goto 3". Not sure if i can fit 3" around the diff yet.
Did you replace your cat with a better flowing item? what's the size of the rest of your zorst system?
Cheers
ToranaGuy |
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CHEF
Fordmods - Getting Side Ways
Posts: 1959
Joined: 06 Nov 2004
Location: Under the flight path of incoming packpackers NSW, Australia
View User Gallery (22)
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| Posted: Thu Aug 25, 2005 4:28 pm Post subject: |
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| Yeah, I put a 3in stainless cat. At the moment its the 3in off the turbo, into 3in cat then into a 2.5in mandrell bent Lukey "off the shelf" system, just the one muffler at the diff. Its nice and quiet but I plan on upsizing it soon... thinking of 3.5in off the cat, into a dynomax muffler and whatever I can fit over the dif... maybe twin 3in pipes over the diff, or twin 2.5 like the APS xr6t system... in stainless too |
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