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Suggestions please re: Supercharger intake plumbing
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4.9 EF Futura
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PostPosted: Mon Nov 22, 2004 10:47 am    Post subject: Suggestions please re: Supercharger intake plumbing Reply with quote

Hi all,

Was doing some routine checks on the supercharger setup on the weeked. I wasnt 100% confident the intake plumbing was airtight.

For those who remember, the intake plumbing is made up of aluminium tubes and rubber sleeves. If visual aids are required, i have pics if someone wants to host.

So, started the engine up and started spraying water on the joins in question. What do ya know.... the water disappeared, suggesting all is not airtight. It doesnt affect the engine idling etc. as this is all before the MAF (read: no unmetered air getting into manifold). Hurts me big time in creating boost and power.

So i tightened all the clamps which made a hell of a difference. Now get a real 'pkshhhhhhh' from the BOV (which, might i add - sounds awesome on a V8 icon_wink.gif ) and suspect i may have picked up a few extra ponies. Im still not convinced tho.

I'd like some suggestions on what i could use to ensure a better seal between the various parts of the intake plumbing. Something like silicone comes to mind but i'd prefer a sealant as opposed to an adhesive. I also dont really want a permanent bond between rubber sleeves and the MAF/BOV/TB etc.

Any magical ingredient anyone knows about?
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Timboxrute
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PostPosted: Mon Nov 22, 2004 11:04 am    Post subject: Reply with quote

silicon should be fine just put a little smear of it on the connecting rubber it won't be too hard to break away if you ever need to take them off, easier than gasket goo anyway .... just a thought
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Disco Frank
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PostPosted: Mon Nov 22, 2004 6:50 pm    Post subject: Reply with quote

ahh yes like timbo said a nice smear ie 1 mm thick shoudl do the trick nicely
hey email the pics to me i host
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Andrew J
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PostPosted: Mon Nov 22, 2004 8:22 pm    Post subject: Reply with quote

Yeah go on franky, id like to see these pics icon_wink.gif
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xr8 dismantler
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PostPosted: Mon Nov 22, 2004 9:56 pm    Post subject: Reply with quote

what clamps are you using ??(no pics yet) i found standard hose clamps didnt tighten enough so i changed then to industrial hydralic type hose clamps .also put alloy anti blow of straps on to stop the pipes pulling apart.
worked a treat and found another pound!
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4.9 EF Futura
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PostPosted: Tue Nov 23, 2004 7:41 am    Post subject: Reply with quote

xr8 dismantler wrote:
what clamps are you using ??(no pics yet) i found standard hose clamps didnt tighten enough so i changed then to industrial hydralic type hose clamps .also put alloy anti blow of straps on to stop the pipes pulling apart.
worked a treat and found another pound!


Alrighty, just the kind of suggestion im looking for. Yeah im using "standard" hose clamps and i think the clip is on the verge of busting they're done up that tight.

Franky - sending you email now, cheers for the hosting!!
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4.9 EF Futura
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PostPosted: Tue Nov 23, 2004 8:49 am    Post subject: Reply with quote

Frank........ do you have an email address? lol
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Doghead
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PostPosted: Tue Nov 23, 2004 9:30 am    Post subject: Reply with quote

Loctite Pipe and Thread Sealant is for the mechanical trade.
Silicone is for the building trade.
Have you got a dyno print since the pump has been installed?
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4.9 EF Futura
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PostPosted: Tue Nov 23, 2004 9:41 am    Post subject: Reply with quote

Doghead wrote:
Loctite Pipe and Thread Sealant is for the mechanical trade.
Silicone is for the building trade.
Have you got a dyno print since the pump has been installed?


Ahh, so there is a product for these purposes? Lol, i like your rule of thumb. Got any details on this loctite formula?

Yeah was only the dyno shortly after fitting, using incorrect measure of air mass so was too rich. Have had rectified but too busy at work to get back to dyno place.
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Doghead
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PostPosted: Tue Nov 23, 2004 10:02 am    Post subject: Reply with quote

You should be able to find it online. Works with BIG pressures and temperatures. Comes in a big toothpaste type squeeze bottle.
Loctite 518 also works good, known as jam, you can buy small tubes of that but you are talking about you hotrod, buy the propper stuff.
I was putting a 302 together and wanted it to be oil and air tight so I asked about silicone. A good tradesman said silicone always has a wastage, the little bit that ends up outside of the mating surface. This will always fall off, eventually and you wouldnt want that in an oil galley.


Last edited by Doghead on Tue Nov 23, 2004 3:37 pm, edited 1 time in total
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fairmont1998
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PostPosted: Tue Nov 23, 2004 3:01 pm    Post subject: Reply with quote

Martin, give CBC (Consolidated Bearing Company) a ring. They have every loctite under the sun. Should be able to supply the one you are after.
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4.9 EF Futura
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PostPosted: Tue Nov 23, 2004 3:05 pm    Post subject: Reply with quote

fairmont1998 wrote:
Martin, give CBC (Consolidated Bearing Company) a ring. They have every loctite under the sun. Should be able to supply the one you are after.


Beauty - cheers darin. *doh* just realised a good friend of mine used to work down at CBC (near regency park innit?).

Ah well, got a few links/idea to chase up on now (and a tax return to boot). Lol, frank should be here with some pics at some stage... seems like most ppl get where im coming from tho.
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PostPosted: Tue Nov 23, 2004 11:12 pm    Post subject: Reply with quote

your wish is my command sire


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Andrew J
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PostPosted: Tue Nov 23, 2004 11:30 pm    Post subject: Reply with quote

almost looks factory icon_razz.gif Nice little water injection there as well. Do you know what sort of volume of water it puts out? And what boost are you running atm?
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4.9 EF Futura
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PostPosted: Wed Nov 24, 2004 7:44 am    Post subject: Reply with quote

Andrew J wrote:
almost looks factory icon_razz.gif Nice little water injection there as well. Do you know what sort of volume of water it puts out? And what boost are you running atm?


Yeah i think its the lack of mandrel-bent chrome bits that makes it look factoryish.

The plumbing to the intake is actually the PCV system - cant really apply boost to the crankcase, lol. The pics were taken prior to the water injection being plumbed.

But seeing as you asked.... its a very small volume of water being sprayed in at the moment. Ive used a litre or so since the blower went on - 2 or 3 months worth now.

I think there may be too much going in, sometimes feels like its killing the power so will be looking at playing around with some resistors to reduce the flow.

Running about 7psi "on a good day" if i wring the neck outta it.

Thanks for hosting them frank.
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CHEF
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PostPosted: Wed Nov 24, 2004 4:12 pm    Post subject: Reply with quote

I wouldnt use any sealers, Ive never had to on any of my turbo setups. What I would do is ditch that rubber hose joiner and replace it with a silicon hose and get some bolt up clamps.
basically, the only time pipes leak (other than the obvious loose clamps ect) is when the preasure build up makes the pipes move away from each other and put stress on the hose joiners. Looking at your short pipe run you wont have this problem at 7psi (shouldnt be a prob even on higher boost)

heres some links...

http://www.gcg.com.au/catalogue/Silicon%20Hoses/silicon_hose.html
http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&category=33742&item=7936678440&rd=1
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fordness
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PostPosted: Wed Nov 24, 2004 4:27 pm    Post subject: Reply with quote

try some gasket goo.
You know that blue stuff.

By the way that charger looks so sweet hiddin away in there.
Good work


Bart
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fairmont1998
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PostPosted: Thu Nov 25, 2004 7:23 pm    Post subject: Reply with quote

I like the solenoid in the brake booster vac line too. Nice back up for the check valve. icon_smile.gif

Yes, CBC's main branch is on South Rd, Regency Park. I also remember them having a large selection of hosing. They may be able to help you out with hoses and stronger clamps.

Darin.

P.S. No I don't work at CBC! Just bought lots of stuff there for work and they've always been helpful.
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4.9 EF Futura
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PostPosted: Fri Nov 26, 2004 8:25 am    Post subject: Reply with quote

fairmont1998 wrote:
I like the solenoid in the brake booster vac line too. Nice back up for the check valve. icon_smile.gif



Lol, yeah that's what i thought it was at first.... actually a pressure switch which closes the circuit for the water injection at preset boost (3psi).

Bypass valve prevents manifold/booster from seeing positive pressure when braking, check valve provides emergency vac if needed (emergency standstills icon_wink.gif )
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xdv8
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PostPosted: Sat Nov 27, 2004 9:59 pm    Post subject: Reply with quote

dont use any sealant! these hoses can be a barstard to remove on the best of days. chef has the idea, get some good silicone hose and clamps. also avalable from anywhere truck and earthmoving parts can be bought.
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