Fordmods Logo

Clutch Pedal Box problem help! *Now with dash removal pics* 

 

Page 1 of 2 [ 26 posts ] Go to page 1, 2  Next

 
 Post subject: Clutch Pedal Box problem help! *Now with dash removal pics*
Posted: Sat Nov 19, 2005 10:29 am 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

Image

Here is a pic of the clutch pedal that has broken the main support bracket. The support flange on the opposite side to the pedal on the main support bracket has come away and torn a bit of metal from the main bracket and the clutch pedal has now kicked off to the side a bit. It doesnt contact the clutch switch to enable cruise control and you have to put the pedal to the floor to engage the clutch.

Is there anyway I can close the gap it has left back up and then weld it to make it stronger or do I have to replace the main bracket?

I need this fixed ASAP as its only going to get worse.

Cheers

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Last edited by Timmeh on Sat Nov 19, 2005 3:20 pm, edited 1 time in total.

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 11:06 am 
Getting Side Ways
Offline
User avatar

Posts: 1043

Joined: 7th Feb 2005

Location: Canberra
ACT, Australia

You dont have a choice, it has to come out. (pedal box)
Mine was similar a little while back, the spot weld fatigue and crack at the bracket.

I got a welding joint to fix it and strengthen it and it cost a grand total of $10.

 

_________________

1993 ED XR6 5speed Polynesian Green. Project car.

1998 EL XR8 Auto Hot Chilli Red. New daily and project

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 11:09 am 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

Sturmovik wrote:
You dont have a choice, it has to come out. (pedal box)
Mine was similar a little while back, the spot weld fatigue and crack at the bracket.

I got a welding joint to fix it and strengthen it and it cost a grand total of $10.


Ahhh s**t. All that work for a $10 job. Guess I better get started today then.
Anyone want to give me a hand feel free.

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 12:26 pm 
Fordmods Junkie
Offline
User avatar

Age: 45

Posts: 1000493

Joined: 6th Nov 2004

Gallery: 2 images

Ride: AUXR6 HP With Ducati SupA Bike!

Location: Perth
WA, Australia

should have told me early on pete i coudl have come down bit late now...

got a mig? looks liek there is enough room to get a mig inthere and weld it up

 

_________________

RIP SCOTT

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 12:49 pm 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

Disco Frank wrote:
should have told me early on pete i coudl have come down bit late now...

got a mig? looks liek there is enough room to get a mig inthere and weld it up


Only got told by the wife about it this morning.

Does a mig cause sparks and s**t. Dont want a plastic or carpet fire.

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 3:08 pm 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

OK folks here is stages of me getting to the pedal box.
Hopefully this may be of some use to people.
If there is anything you guys want me to take a picture of while the dash is out send me a PM and I'll host it up for you.

OK here is the photos.
Stage 1 remove centre console, glove box and front side kick panels (left one exposing the ECU)
Image

Stage 2 remove dash facia.
Image

This is the hand brake assembly. Dont know why I took a photo of that.
Image

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 3:24 pm 
Getting Side Ways
Offline
User avatar

Age: 50

Posts: 10128

Joined: 5th Nov 2004

Gallery: 4 images

Ride: EF Gli Ghia, XP Fairmont

Location: Perth
WA, Australia

i got a portable mig you can borrow if you need pete!!

 

_________________

Owning 1 of 67612 EF GLi Sedans made
FACT: "Chuck Norris owns the greatest Poker Face of all-time. It helped him win the 1983 World Series of Poker despite him holding just a Joker, a Get out of Jail Free Monopoly card, a 2 of clubs, 7 of spades and a green #4 card from the game Uno."

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 8:41 pm 
Getting Side Ways
Offline
User avatar

Age: 37

Posts: 2449

Joined: 5th Nov 2004

Ride: Falcon EB-s

Location: Manjimup
WA, Australia

But yes, migs do create heat, sparks, and if not careful, fire!

 

_________________

The problem with America is stupidity. I'm not saying there should be a capital punishment for stupidity, but why don't we just take the safety labels off of everything and let the problem solve itself?
Image

Top
 Profile  
 
 
Posted: Sat Nov 19, 2005 8:53 pm 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

Yeah the pedal is coming out. Going to get it done professinall and reinforce the bastard.

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 12:50 am 
Getting Side Ways
Offline
User avatar

Posts: 1043

Joined: 7th Feb 2005

Location: Canberra
ACT, Australia

WHile you're at it you may as well put climate control in ;)

 

_________________

1993 ED XR6 5speed Polynesian Green. Project car.

1998 EL XR8 Auto Hot Chilli Red. New daily and project

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 1:26 am 
Getting Side Ways
Offline

Posts: 6911

Joined: 6th Nov 2004

Gallery: 4 images

Ride: BF XR6, BF XT Wagon

Power: 197 rwkw

Location: Perth
WA, Australia

Bugger that. The only settings I use on climate control is 16 degrees or 32 degrees. Better just having air con hot and cold.

 

_________________

EL XR8
Timmeh banned himself from being a moderator.

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 1:59 am 
Fordmods Junkie
Offline
User avatar

Age: 45

Posts: 1000493

Joined: 6th Nov 2004

Gallery: 2 images

Ride: AUXR6 HP With Ducati SupA Bike!

Location: Perth
WA, Australia

Sturmovik wrote:
WHile you're at it you may as well put climate control in ;)


hahahahah ROFL


yer pete a mig will cause heat and some sparks but some well placed DAMP rags will stop any damage :)

 

_________________

RIP SCOTT

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 2:23 am 
Getting Side Ways
Offline

Age: 37

Posts: 3894

Joined: 15th Nov 2004

Gallery: 24 images

Ride: BF MKII V8 Fairmont Ghia

Location: Perth
WA, Australia

ive got an arc welder ;)

me n bro making a twin 2" exhaust tip into a 2.5" pipe for the new exhaust out of stainless steal, went to buy some stainless steal welding rods.. only sold em by the pack.. 67 bucks! i turned around and walked out :(

either gonna have to find a place that sells singles, or get a mig or what not to weld it..

 

_________________

2007 Steel BF Ghia MKII V8 - 19" GTP's + Superlows

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 1:15 pm 
Fordmods Junkie
Offline
User avatar

Age: 45

Posts: 1000493

Joined: 6th Nov 2004

Gallery: 2 images

Ride: AUXR6 HP With Ducati SupA Bike!

Location: Perth
WA, Australia

gaz stainless u need a TIG welder :)

aslo doubt u will get them single
maybe go toa welders shop and ask to buy 5 sticks for $10?

or buy the pack and then u have more sticks to play with more stainless :)

 

_________________

RIP SCOTT

Top
 Profile  
 
 
Posted: Sun Nov 20, 2005 2:36 pm 
Getting Side Ways
Offline

Age: 37

Posts: 3894

Joined: 15th Nov 2004

Gallery: 24 images

Ride: BF MKII V8 Fairmont Ghia

Location: Perth
WA, Australia

tig ;) thats the one i was looking for!

went to BOC but they only sold by the large pack.. he told me some shop that might do it, but by time i had gone, left, right right, left, straight right.. i had forgotten its name and said f**k it and came home :P

 

_________________

2007 Steel BF Ghia MKII V8 - 19" GTP's + Superlows

Top
 Profile  
 
Display posts from previous:
Sort by  
 Page 1 of 2  [ 26 posts ]  Go to page 1, 2  Next

Who is online

Users browsing this forum: No registered users and 43 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

 

 

It is currently Thu Apr 25, 2024 9:56 pm All times are UTC + 11 hours

 

 

(c)2014 Total Web Solutions Australia - Australian Web Hosting and Domain Names