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Replacing synchros in t5 help please 


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 Post subject: Replacing synchros in t5 help please
Posted: Tue Feb 01, 2011 11:23 am 
Getting Side Ways

Age: 25

Posts: 736

Joined: 13th Oct 2009

Gallery: 5 images

Ride: EL XR6

Location: Parramatta
NSW, Australia

Gday guys.
My synchros for 2nd and 3rd are throwing a tanty and are pretty much not even present.
Just want some info on how to replace them. I am quite mechanically sound but am just unsure around gearboxes as my bike gearbox was a PITA to assemble.
Anybody who has done this before would be handy.
Got a quote for the parts from Award diff and gearbox in seven hills.
Parts list:
2nd gear comes in a 3 piece ring set:
3rd gear comes in a single ring:
Would it be more worthwile grabbing a reco box instead?
Any and all help is appreciated.






 Post subject: Re: Replacing synchros in t5 help please
Posted: Tue Feb 01, 2011 1:06 pm 
Getting Side Ways
User avatar

Age: 53

Posts: 800

Joined: 12th Aug 2007

Gallery: 14 images

Ride: AU2 XR8 ute & 91 EA bitsa

Location: Melbourne
VIC, Australia

Have you seen this? It's quite informative.

If you're planning to keep the car for a while and drive it 'normally', a rebuild would be OK.....unless you can get a secondhand box that hasn't done many miles. You may as well do all the bearings as well while it's apart. From doing a bit of research, it appears the standard T5s start falling apart with dumping the clutch on take-off and hard gear changes.

If you're planning to sell the car, most people just get one from the wreckers.



AU2 XR8 with Raptor VL, ported Yella Terra GT40P heads, Scorpion 1.6 RRs, XE264HR-14 Comp Cam, ceramic coated Hurricane Headers, 60lb injectors, Walbro 255L/H fuel pump, 200cfi cats, 3" exhaust & Snow Performance water methanol injection

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