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Ba Falcon ute gearbox install 

 

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 Post subject: Ba Falcon ute gearbox install
Posted: Wed Jun 15, 2016 11:53 am 
Fordmods Newbie
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New Zealand

Hello there, I am in the middle of installing a new clutch into my BA Falcon ute 5 speed. Ive got the pressure plate in clutch all aligned and bolted up but am having a hard time installing the gearbox and thought there must be a trick to get it in there? I seem to run out of room as far as the bell housing needs to go up hitting the tunnel but the gearbox shafted hits the fingers on the pressure plate. I have installed clutches on many other Falcons but this one has me stumped. Any suggestions would be appreciated Thanks
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 Post subject: Re: Ba Falcon ute gearbox install
Posted: Wed Jun 15, 2016 9:48 pm 
Getting Side Ways
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Ride: AU2 XR8 ute & 91 EA bitsa

Location: Melbourne
VIC, Australia

Sounds like you need to bolt the bellhousing on first, and then install the gearbox. Have you got someone helping you? I did this by myself with a trolley jack twice... :roll:

 

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 Post subject: Re: Ba Falcon ute gearbox install
Posted: Wed Jun 15, 2016 10:08 pm 
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FORDZ2FAST2C wrote:
Hello there, I am in the middle of installing a new clutch into my BA Falcon ute 5 speed. Ive got the pressure plate in clutch all aligned and bolted up but am having a hard time installing the gearbox and thought there must be a trick to get it in there? I seem to run out of room as far as the bell housing needs to go up hitting the tunnel but the gearbox shafted hits the fingers on the pressure plate. I have installed clutches on many other Falcons but this one has me stumped. Any suggestions would be appreciated Thanks


Shortshift wrote:
Sounds like you need to bolt the bellhousing on first, and then install the gearbox. Have you got someone helping you? I did this by myself with a trolley jack twice... :roll:



i installed the clutch & bellhousing in my EB .... then using my larger jack to locate the T5 input shaft in the clutch/bellhousing & then i just 'hoisted' the box up ..... slipped in easier than i thought it would lol :mrgreen:
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 Post subject: Re: Ba Falcon ute gearbox install
Posted: Thu Apr 06, 2017 1:33 pm 
Oompa Loompa
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Ride: 2003 BA N/A XR6 ute

Location: Albury
NSW, Australia

Jack the front of the engine up a touch. Will give you a bit of extra clearance at the back. Not 100% certain but I'm fairly sure (just by looking at the 4 bolts behind the CSC) that you can't split the bellhousing off a BA T5 to install due to the Concentric Slave Cylinder.

I've just fitted a T56 to my BA, and even installing the bell housing separately (different style to T5, CSC bolts to gearbox, not bell) I still had to jack engine for clearance.

 

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