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RobDog's EL Falcon Turbo - alternator charging issue 

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 08, 2011 7:30 pm 
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I crimped mine on the inside so it touched the metal properly.

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 08, 2011 8:30 pm 
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Yeah i thought that was how it was done. Just double checkin :P

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 22, 2011 10:22 am 
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So I'm still getting there. Mainly waiting on my brother in law to have a bit of time to do my intercooler piping. Its mostly going to be welded stainless steel piping. Maybe this weekend.

I got back my new custom length accelerator and cruise cables. Had them done by Marine & Industrial Control Specialists in Carrum Downs.
I also got my gauges and will finish mounting and wiring them in tonight.

Got the ignition leads all made up too :D

Image

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 22, 2011 10:24 am 
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Also switched the ignition to on so the fuel pump would prime and no leaks in the lines or rail anywhere...yet :lol:

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 22, 2011 2:06 pm 
Getting Side Ways
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Where did you get those red ignition lead protectors/socks from and how much? The ones I've tried sourcing are too expensive and usually only come in a pack of 4.

All looks like its coming together though! Good stuff.

 

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Garrett gt3582r, 6 boost manifold, turbosmart 50mm gate, microtech ltx-12s, eboost, 044, 60lb siemens deka, 3.45 Tru Trac. 333.4rwhp@12psi Tuned by P.I.T.S

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Nov 22, 2011 3:14 pm 
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xr6_corbin wrote:
Where did you get those red ignition lead protectors/socks from and how much? The ones I've tried sourcing are too expensive and usually only come in a pack of 4.

All looks like its coming together though! Good stuff.


Yeah they werent overly cheap but I got them off ebay. I cant remember where from I'd have to look at my receipt when i get home. Think they were just something like this but came in a pack of 8.

http://www.ebay.com.au/itm/RED-HEAT-PRO ... _881wt_906

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Mon Dec 12, 2011 12:05 pm 
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After a long time waiting to be done I finally got the intercooler piping done with the help of my brother-in-law. It was quite a lot of mucking around as I wanted it all welded with as little silicon joins as possible.
Only joins are at the turbo, intercooler and throttle body. Its all stainless steel with 2.5" hot side and 3" cold side. Mounted the BOV near the throttle body and I can now put all the panel back on! :D
Front shot
Image
Hot side
Image
To turbo
Image
Cold side
Image
To throttle body with BOV
Image

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Tue Dec 13, 2011 6:42 pm 
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Nice piping. So when's this thing going to be pouring out smoke from the rear guards?? Haha mines about to get a few upgrades in the new year sometime :D

 

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Just Falcon Around.
EF xr6t
Garrett gt3582r, 6 boost manifold, turbosmart 50mm gate, microtech ltx-12s, eboost, 044, 60lb siemens deka, 3.45 Tru Trac. 333.4rwhp@12psi Tuned by P.I.T.S

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 Post subject: Re: RobDog's EL Falcon Sapphire...She's alive again!
Posted: Wed Dec 14, 2011 9:03 am 
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A lot of success last night! I got the front bumper fully bolted on. Only had to file off about 5mm in a few places to clear except that the passenger side fog light hits so I had to remove it :x and will figure that out later on. Intercooler looks mad behind the bar tho :twisted:

Then I spent ages trying to get it to fire up and after checking I had fuel and spark and playing around with a few settings on the software I did it! She came roaring to life! And I must say I nearly shed a tear I was so glad :lol:
Its running mega rich at the moment but running none the less. Idle was a tad low and I dont have any idle control on the bigger throttle body so using the idle stop screw on it.
Went to start it again but coz Id been cranking it for so long the battery was starting to die so that was it for the night. Wacked the charger on the battery and left it for the night. Tonight ill see how I go getting everything running good :D

Image

Image

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Wed Dec 14, 2011 9:06 am 
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xr6_corbin wrote:
Nice piping. So when's this thing going to be pouring out smoke from the rear guards?? Haha mines about to get a few upgrades in the new year sometime :D


Haha very soon!
Sounds awesome what are you gettin done? :D

 

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 Post subject: Re: RobDog's EL Falcon Sapphire...She's alive again!
Posted: Wed Dec 14, 2011 9:21 am 
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RobDog wrote:
A lot of success last night! I got the front bumper fully bolted on. Only had to file off about 5mm in a few places to clear except that the passenger side fog light hits so I had to remove it :x and will figure that out later on. Intercooler looks mad behind the bar tho :twisted:

Then I spent ages trying to get it to fire up and after checking I had fuel and spark and playing around with a few settings on the software I did it! She came roaring to life! And I must say I nearly shed a tear I was so glad :lol:
Its running mega rich at the moment but running none the less. Idle was a tad low and I dont have any idle control on the bigger throttle body so using the idle stop screw on it.
Went to start it again but coz Id been cranking it for so long the battery was starting to die so that was it for the night. Wacked the charger on the battery and left it for the night. Tonight ill see how I go getting everything running good :D

Image


That looks TOUGH!

 

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 Post subject: Re: RobDog's EL Falcon Sapphire Turbo
Posted: Wed Dec 14, 2011 9:55 am 
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well done mate!! great to see you sorted the ecu side

not long now mate :) , i have a spoken to a tuner in melbourne , he now has the ecu software ready to go so when your ready give me a pm

 

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 Post subject: Re: RobDog's EL Falcon Sapphire
Posted: Wed Dec 14, 2011 5:14 pm 
Getting Side Ways
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RobDog wrote:
xr6_corbin wrote:
Nice piping. So when's this thing going to be pouring out smoke from the rear guards?? Haha mines about to get a few upgrades in the new year sometime :D


Haha very soon!
Sounds awesome what are you gettin done? :D


Pulling my motor and gearbox back out and upgrading clutch to an xr6t organic HD with larger billet flywheel then doing my timing chain, guides and tensioner while engine is out and also new cam. Possibly a custom grind, haven't quite decided on what one yet. Then a retune on 14 or 15 psi. And
Ofcourse some pedders coilovers to keep the thing on the road! Might do the suspension stuff first before anything though. Should be fun! :D

 

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Just Falcon Around.
EF xr6t
Garrett gt3582r, 6 boost manifold, turbosmart 50mm gate, microtech ltx-12s, eboost, 044, 60lb siemens deka, 3.45 Tru Trac. 333.4rwhp@12psi Tuned by P.I.T.S

Build Thread
http://www.fordmods.com/the-garage-f53/ef-turbo-build-t103080.html

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 Post subject: Re: RobDog's EL Falcon Sapphire Turbo
Posted: Thu Dec 15, 2011 8:09 am 
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awsome build dude 8-)
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 Post subject: Re: RobDog's EL Falcon Sapphire Turbo
Posted: Thu Dec 15, 2011 9:19 am 
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Ride: EL Sapphire

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xr6_corbin wrote:
Pulling my motor and gearbox back out and upgrading clutch to an xr6t organic HD with larger billet flywheel then doing my timing chain, guides and tensioner while engine is out and also new cam. Possibly a custom grind, haven't quite decided on what one yet. Then a retune on 14 or 15 psi. And
Ofcourse some pedders coilovers to keep the thing on the road! Might do the suspension stuff first before anything though. Should be fun! :D


Sounds awesome! I'll be looking at a set of the pedders coilovers down the track too I reckon. :D

I did a bit of fiddling last night and got the ignition reference right so it lines up with the software.
Made it idle heaps better. Was at about 20 degrees advanced but now back to ten degrees and thats what the ignition map says at idle. Still running pretty rich.

 

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