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T5 rebuild Cluster preload 

 

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 Post subject: T5 rebuild Cluster preload
Posted: Sat Jan 02, 2010 5:36 am 
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Hi all,

I decided to re-use this thread rather than create a new one, so ignore all the replies below.

I have set up the cluster in my T5 with the correct shim for pre-load, the cluster is quite firm to turn, is this normal? If i had a thinner shim in, it would lose preload nad have end play, if i put a thicker one in it will gain too much preload and jam up. So I'm wondering how firm the cluster should be when turning by hand?

 

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Last edited by XFWAGON on Sun Jan 10, 2010 12:52 pm, edited 1 time in total.

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 Post subject: Re: Rebuilding T5 WC, reverse slider problems!
Posted: Sat Jan 02, 2010 7:27 am 
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Hope this helps.

 

 

Attachments:
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Layshaft.JPG [ 99.13 KiB | Viewed 187 times ]

 

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 Post subject: Re: Rebuilding T5 WC, reverse slider problems!
Posted: Sat Jan 02, 2010 10:57 pm 
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If the input shaft and mainshaft are fitted, make sure the 2 selector hubs are in neutral.
Also check the peened post of the reverse selector shaft - bad cracks may be a sign of fatigue.
In Andrew's photo above, it's in the top left corner.

 

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 Post subject: Re: Rebuilding T5 WC, reverse slider problems!
Posted: Sun Jan 03, 2010 3:16 pm 
Getting Side Ways
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Thanks Krytox, looks how mine is but my spring looks on a different angle, could be why it's hard to shift it.

snap0964 wrote:
If the input shaft and mainshaft are fitted, make sure the 2 selector hubs are in neutral.
Also check the peened post of the reverse selector shaft - bad cracks may be a sign of fatigue.
In Andrew's photo above, it's in the top left corner.


Only have the cluster, billet bearing support and reverse stuff in at the moment. What do you mean by peened post? This poor thing has had the thrashing of a life time by the previous owner, i was tempted to get another reverse idler gear but i think mine should be right, the teeth faces look ok.

I've checked the selector forks for cracks too, but none there which is good.

 

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1993 LTD V8 Oregon 5 speed "click me"

Trick Flow Heads/Cam/Intake, Crane Ignition, T5Z Trans.

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 Post subject: Re: Rebuilding T5 WC, reverse slider problems!
Posted: Sun Jan 03, 2010 7:46 pm 
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Reread my post and look at the photo.

 

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96 XH Longreach 'S': LPG, Alarm, 3.23:1 LSD, Cruise, Trip Comp, ABS, Power Windows, Mid Series Dome Lt, Climate Ctrl
97 EL Futura S/W: LPG, Alarm, LED int Lts, Trip Comp, F/Lane Dome Lt, Climate Ctrl, T5 Conversion

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 Post subject: Re: T5 rebuild Cluster preload
Posted: Sun Jan 10, 2010 12:52 pm 
Getting Side Ways
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Age: 35

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Joined: 24th Nov 2005

Gallery: 12 images

Ride: DCII LTD V8

Location: Dunedin
New Zealand

I decided to re-use this thread rather than create a new one, so ignore all the replies below.

I have set up the cluster in my T5 with the correct shim for pre-load, the cluster is quite firm to turn, is this normal? If i had a thinner shim in, it would lose preload nad have end play, if i put a thicker one in it will gain too much preload and jam up. So I'm wondering how firm the cluster should be when turning by hand?

 

_________________

1993 LTD V8 Oregon 5 speed "click me"

Trick Flow Heads/Cam/Intake, Crane Ignition, T5Z Trans.

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