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FUTURLANE ULTIMATE BUDGET STORIES 

 

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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Sun Nov 06, 2016 9:39 pm 
Getting Side Ways
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Mad2 wrote:
many years ago . . . . . . . . . .i lived next door to a guy that did metal casting . . . . using sand [no not sure what type ok] would that not be better than foam?

It is sand.

Total loss casting just means you make an object, put it in the sand and the object gets burnt by the metal leaving a gap in the sand. Total loss...

Is pretty hard to cast things with two holes at one end, bent pipes and one hole at other end. NO other way I could think of. I should have left tubes to the surface of sand to allow gases an escape route, otherwise worked pretty well..
.

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Well, always learning. Even this old dog..

For those interest, the sand used in this alloy casting is made up thus ;

Although upping ratio of bentonite works well, simply budget constrained to making do with what was possible....
8-)
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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Tue Nov 22, 2016 5:52 pm 
Getting Side Ways
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Joined: 22nd Apr 2007

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Ride: DENTED UP OLD AUT WAGON

Location: Wellington
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So, here we are. Latest brain wave... To save plenty of room in engine bay (40mm by conservative estimate) there appears to be some merit in using the Subaru side flow injector system.

Now to work out a way to get it 50-80psi fuel pressure proof.
:lol:

It will happen. One way or another.

Would be bloody nice to have a lathe and a mill... In my current circumstance I have neither. Nor access to CNC... Will probably end up using some 10mm thick alloy and cutting some manifolds from that and majically attaching the Subaru style things to it. Although would be very nice to have a lathe, a mill and a CNC machine... Oh, bugger. Did I say that already?

Anyhooooooooooooooo....

OOPS = DOUBLE POST... Must be those nervous twitchy trigger digits of mine...

Last edited by fiend on Tue Nov 22, 2016 6:03 pm, edited 2 times in total.

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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Tue Nov 22, 2016 5:52 pm 
Getting Side Ways
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Age: 43

Posts: 3782

Joined: 22nd Apr 2007

Gallery: 5 images

Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

Image

So, here we are. Latest brain wave... To save plenty of room in engine bay (40mm by conservative estimate) there appears to be some merit in using the Subaru side flow injector system.

Now to work out a way to get it 50-80psi fuel pressure proof.
:lol:

It will happen. One way or another.

Would be bloody nice to have a lathe and a mill... In my current circumstance I have neither. Nor access to CNC... Will probably end up using some 10mm thick alloy and cutting some manifolds from that and majically attaching the Subaru style things to it. Although would be very nice to have a lathe, a mill and a CNC machine... Oh, bugger. Did I say that already?

Anyhooooooooooooooo....


Remember, you saw it here first.
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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Mon Dec 12, 2016 5:30 pm 
Getting Side Ways
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Age: 43

Posts: 3782

Joined: 22nd Apr 2007

Gallery: 5 images

Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

Image
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Started hacking away at the poor old Eaton M112 and after seeing it like this decided to call it a day... Am leaning towards chopping another 5mm the whole way around and welding it from the inside - which would be a hole lot easier with a step to weld into the internal corner... IMO...

:wink:

So --- From 53cm2 airflow to 73cm2 ... Almost there...

Still not enough room in engine bay...

Still so much else to do...

At least I have a legal runabout to drive now - so no more loosing licence having to drive the old wag to places whilst it should be on blocks, in a garage, receiving tlc...
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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Wed Dec 14, 2016 8:29 pm 
Getting Side Ways
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Ride: DENTED UP OLD AUT WAGON

Location: Wellington
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On other news -- was my birthday yesterday... I partied like I was 109 and spent a very happy few hours lowering the AU gearbox and engine and suspension out of the 1999 AU wagon... Those nuts and bolts were mighty rusty but since not being able to do much with the old sore body parts the arms and shoulders needed a good work out...

So, only have put two turns back on one bolt on each side of the alloy spare frame holding everything up... Slush box is dangling, lpg, petrol, driveshaft, radiator, lpg, air con, bolt ons, radiator support panel, bbm, etc etc all gone...

Car is one metre in the air on old fence posts with ply wood screwed to them --- best axle stands known to man - ANY HEIGHT you need - just use a skillsaw....

Anyhoooooooooo, very happy.

Planning on swapping the AU donkity donk thing into the EF so the supposed 16psi from Eaton M112 will destroy that and not my love and joy Normally Aspirated higher compression thing....

Also, as if I didn't have enough to do...

  • Flattening the floor of the boot area from E series wagon to AU style
  • AU plastic fuel tank
  • AU steering stuff
  • AU3 XR6 brakes, control arms, front springs
  • EL XR6 lights, surround and bonnet - serious stone chips and painting required
  • Interior has not had carpet, centre console or rooflining for two years
  • Two new window regulators
  • Completed interior wiring loom replacement (yes --- COMPLETE - even the doors, boot..)
  • Door actuators (car has not locked in two years)
  • May do heater box conversion from AU, may not
  • Work out how the mint NU black leather rear seats will install themselves without bolster bits looking f**k stupid
  • New right rear quarter panel
  • Really get a move on with sorting out the Eaton placement along with piping to suit the cunning plan of using home made water to air intercooler between supercharger and inline six head
  • May move gear shift up to the dash about where you heater controls are - have got a plan - got all the bits imported... Just... Uhm... Really - Am I going to need a rollcage and a racing license soon too?!!!
  • Swapping the LSD into the AU housing and using the AU axles
  • Making a new system to prevent axle tramp, possibly with a WATTS linkage
  • Throw away rear shocks and use the BA style in the wheel arch (not to the rear seat bum cushions)
  • Throw away clutch cable and use some hydraulic thing instead...

There is more... But really.. WTF.

Have at least taken the underside back to metal and rubberised coated properly and managed to get out the old front eye bush from leaf springs and replace.

Along the way on that one -- also learnt how to make urethane bushes from same stuff as Nolathane. Sure, they are not red, but can make them in various hardnesses and also vary the original shapes to better designs. Engine mounts and gearbox mounts will be looked at - am making new gearbox ones already... Also will be useful from anti tramp setup and changing the way rear sway bar works once and for all....

Whatever...

One day there may even be pictures....



Right now it is time for this lame old man to hit horizontal position and watch some bad tv.

x
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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Wed Dec 21, 2016 1:18 pm 
Getting Side Ways
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Age: 43

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Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

ADHD STYLE STUFF UPS
Reprinted by kind permission from Stalkerbook
One of those days... Got some good stuff done, solved a few problems, then got sidetracked... Started tidying up and saw the old 2.5" mandrel bent pipe and headers... Got into "hurry" mode as angle grinder and close neighbours... You know... Nothing at all to do with ADHD tendencies... Honest..

Tried using a single bit of the 2.5" pipe with three bends in it to replace a length of the pipe of extractors... Too budget... Needed to be one bend and some straight bits --- d***head me!

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IN other, slightly better, news...

Probably making some more of these...
Sorry have note been checking private messages on this site for a long while (years)... t o n y h i t c h n z @ gmail.com works without the spaces... Just trying to get a few people together to cover costs - putting a few dollars into paypal account to start, and then the rest on completion.... As usual, I am investing over a fortnights income into buying the stuff to make them, so Christmas expenditure has far outwieghed the incoming...
Image

It did, however, allow me to buy some stuff off FordMods advertisers - including a J3 programmer (thanks Jas') so that may keep the gods in power happy enough....
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 Post subject: Re: FUTURLANE ULTIMATE BUDGET STORIES
Posted: Fri Jan 13, 2017 6:15 pm 
Getting Side Ways
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Age: 43

Posts: 3782

Joined: 22nd Apr 2007

Gallery: 5 images

Ride: DENTED UP OLD AUT WAGON

Location: Wellington
New Zealand

Well, been getting sidetracked by crap weather and life in general.

Sigh.

Might have an AUXR6 LSD head and pinion... Probably won't use as just may be too low gearing... Which means pulling the LSD head out the E series axle setup and putting it into the AU (longer axle) single spinner... Should be able to use the same pinion as should be the same gearing?!!!

Not a job I want to do time and time again to be fair... Never mind...

Have not touched car in weeks... Just been organising things. Trying to sort out house of spare parts... Going around in circles TBH...
:roll:

Ah well... Laturz
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